Key Elements to Consider When Making Stamped Parts with Progressive Die Stamping

Progressive die stamping technology is common in producing different components in various fields. To get standard precision stamped parts and components, engineering and supervisors must consider the price depending upon the feature and application of the components. On top of that, you also need to pick a stamping supplier with the ability and experience to make the parts. So, what is progressive die stamping, and what factors do you need to consider throughout the process?

What is Progressive Die Stamping?

It’s a metal-forming technique that can create intricate parts in various phases for different industries and applications. This technique consists of several phases. Each has various operations on the component or element. Throughout the procedure, the metal coils are fed through various stations of an auto-transfer production line, and each time a new feature is completed. After that, a high tonnage press equipment utilizes severe pressure to dictate the shape of the component. Lastly, the shapes can be created with punching, bending, forming, drawing, and coining.

The creation of custom stamped parts making use of progressive tooling stamping is affected by numerous key requirements. They include the intricacy, dimension, and number of parts called for. Therefore, this technique is best for manufacturing large volumes of parts while keeping prices low. In addition, the technique offers numerous advantages, that include:

• Lower labor costs
• Less scrap
• Less setup time
• Fast production of parts with close tolerances
• The method has several advantages, as provided, yet it’s important to know the elements to consider while using it.

Factors to Consider When Making Stamped Parts by Progressive Die Stamping Technique

While using this method to generate parts, there are variables to think about, and they include:

Production Volume

The creation of metal parts using progressive die stamping is developed for high-volume production. If you are looking forward to making a lot of components, this is the appropriate process for you. However, to make the process swift, you require a stamping parts supplier to guarantee continuous flow. It will ensure that your job runs swiftly and efficiently throughout the year.

Expense

In producing components for business, it’s vital to consider the cost. In any business, every person is considering how they will make future revenues. So, it’s critical to examine the tooling setup expenses and per-piece cost while making stamped sheet metal parts. There are several methods you can make precision metal stamping parts, and you need to select one that suits your budget plan and will offer quality products.

For instance, the sheet metal progressive die and transfer press tooling have greater setup costs but lower per-item costs. On the other hand, stage tooling has lower setup costs but higher costs per item. For that reason, the progressive die is appropriate as you can create high volumes of micro stamped parts while saving money and time.

Lead Time

In any project, it’s important to consider what you require. One thing to consider is the project deadlines to decide which is the best method. For example, the stage tooling method has a low production speed, so it’s appropriate for a longer project. Nonetheless, if the project is urgent, the most effective method is the progressive die tooling, which has a quick production speed. Therefore, before the beginning of any project, understand the timeline you have for its completion.

The Thickness and Size of the Components

To produce complicated parts, punching, forming, and drawing are involved in their creation of different sizes and thicknesses. If you are producing complex and big quantities of metal stamping parts, the best method is progressive metal stamping. However, you must know their machinability abilities before obtaining a metal stamping parts manufacturer. You need to know if they can stamp larger parts with different degrees of thickness. After that, when you create the parts using the method, you will obtain high-quality components more quickly.

Progressive Die Tooling Method

Tooling and the volume of the required parts are other essential factors to consider. Bear in mind, you need to ensure the manufacturer making them can produce the components and also supply them on schedule. If the producer can not give top quality and quantity, it will impact the product line and overall output. So beware when choosing the stamping factory and ensure they have the right progressive tool and dies for the job.

Materials used

The product used in making the parts depends on the feature, resistance, and strength needed in its application. For example, they require high resistance toughness if the parts are utilized in the aerospace, vehicle, or mining industries. It’s because they operate in extreme conditions and need to be stronger and faster to wear and tear. For that reason, metals such as aluminum and their alloys are good since they are solid and corrosion-resistant. So, when components are made from metal using progressive die and stamping, you are assured of durability and quality.

Progressive die stamping is among the most effective methods for making components for different industries. Parts made with this method are strong and resistant, making them appropriate to work in extreme conditions. However, before creating components, ensure you consider the size, shape, order quantity, materials to use, and tooling method. All these will assist you in producing quality, durable and reliable parts.