Choose The Right Precision Metal Stamping Material
Precision metal stamping is among the most preferred manufacturing processes for different industrial applications because it is quick, precise, repeatable in addition to being a functional, cost-efficient metal forming process. When producing complex parts by precision metal stamping, it is necessary to choose the most effective raw materials for your application. Consulting with metal stamping specialists early at the same time can help you review the materials to ensure the material has the right properties to fit your demands.
How to Choose Materials for Precision Metal Stamping
Choosing the proper material for your requirements includes examining specific properties of the material such as:
- Thickness and width of the material
- Exactly how well metal stamping can form to specifications using that product
- How the part will perform in the application and the operating environment
- Materials cost and availability
The properties of the metal also require to be considered. Those properties include:
- Tensile stamina
- Elongation
- Flexibility
- Conductivity
- Heat capacity
- Corrosion resistance
- Weldability
- Machinability
- Formability
Types of Metal
When you’re choosing the proper metal for your metal stamped parts, it’s vital to comprehend which properties make the metal suitable for the work it will be doing. Different metals have distinctive properties that make them ideal for particular uses. There are four categories of metals: ferrous, non-ferrous, precious metals, and also noble (or other) metal.
Ferrous
Ferrous metals have iron within the compound. These metals are magnetic, as well as they have restricted resistance to corrosion. Relying on the properties of the ferrous steel, you’ll locate it made use of in various industries including construction, farming, home appliance, automotive, and also medical. Steel in its various forms is included in the category of ferrous steels.
HOT ROLLED STEEL
- cost-efficient
- strong
- durable
- dense
- holds up under continuous usage
- holds up under stress
- generally used in applications that do not rely upon pleasing appearance
CHILLY ROLLED STEEL
- economical
- versatile
- appropriate for numerous applications
- available in grades with high load-bearing capabilities
- more regulated surface area quality
STAINLESS-STEEL
- stands up to extreme temperatures
- resists corrosion
- available in various grades
- reputable
- solid
- easy to manufacture
- aesthetically pleasing
HIGH-TENSILE STEEL (high strength low alloy HSLA)
- contains low quantities of carbon
- added alloying active ingredients raise resilience
- ductile as well as malleable
- resists corrosion
- withstands extreme temperature levels
- can be treated to boost hardness degrees
LOW CARBON STEEL
- readily available in various grades
- ductile
- quickly machined
- quickly bonded
- normally used when high degrees of deterioration resistance are required
MEDIUM CARBON STEEL
- has amid-range quantity of carbon
- generally alloyed with other metals to enhance toughness
- strong
- use resistant
HIGH CARBON STEEL
- has the highest amount of carbon
- more powerful than low- or medium-carbon steel
- heat therapy enhances metal’s hardness
SPRING STEELS
- available in several qualities
- can be heat treated or coated to enhance properties and resistance to corrosion
- frequently made use of in a soft or annealed state to enable more complex formations
Non-Ferrous
Non-ferrous steels do not consist of iron, which provides a better resistance to corrosion than ferrous steels. A major benefit of non-ferrous metals is that they are extremely malleable, making them easier to form and also form using pressure. Numerous industries use non-ferrous metal components including aerospace, marine, automotive, defense, and electronic devices. Non-ferrous metals consist of:.
ALUMINUM
- trustworthy drawability
- resists corrosion
- soft
- lightweight
- sustainable
- reflects light and heat
- recycles easily
- ductile and malleable
- durable
- alloy with other metals to increase strength
- does not give taste in product packaging
- avoids toxin leakages
COPPER
- exceptional electric conductivity
- ductile and malleable
- has antimicrobial properties
- withstands a variety of corrosive materials (neutral saline solutions, alkalis, industrial atmospheres, water, and non-oxidizing acids)
- has an attractive look
ALUMINUM-CLAD COPPER
- combines light weight aluminum and also copper
- versatile
- solid
- highly resistant to corrosion
- suitable for electrical, mechanical and thermal applications
LIGHT WEIGHT ALUMINUM ALLOYS
- light-weight
- corrosion-resistant
- flexible.
- malleable
- excellent heat and electricity conductor
- good strength to weight ratio
- smooth.
- decorative finish
- comply with complicated geometry
- often used in the transport industry for cost savings because of weight decrease
BRASS
- a soft alloy of zinc and copper
- malleable
- resists corrosion and fresh water
- fluctuating surface regularity
- gentleness, corrosion resistance, and chemical sensitivity relying on the ratio of zinc to copper in the alloy.
- Attractive
PHOSPHOR BRONZE
- a copper alloy made from copper, tin, and phosphorus
- resists corrosion
- elastic
- malleable
- has a high rate of electric conductivity
- strong
BERYLLIUM COPPER
- malleabledoesn’t spark
- resistant to corrosion and oxidation
- recyclable
- conveniently made right into complex shapes
- Improves tensile strength with heat treatment
- an excellent conductor of heat and electricity
NICKEL ALLOYS
- maintain properties under extremely high temperatures
- withstand high pressure
- weld easily
- resistant to atmospheric corrosion
- strong, tough
- most regularly used for metal-stamping production
Precious Metals
Precious metals are used in metal-stamping asplating material or a coating. Limited availability and high expense make finding a stamping process that conserves precious metals a vital necessity. Precious metals make great conductors of heat and electricity. They are made use of in the medical, electronic devices, and also automotive industries.
The 4 primary precious metals made use of in precision metal stamping are:.
GOLD
- very flexible
- an excellent conductor of both heat and electricity
PALLADIUM
- doesn’t tarnish
- an outstanding conductor of both heat and electricity
PLATINUM
- soft and also flexible
- extremely resistant to corrosion and tarnishing
SILVER
- the best conductor electricity
- tarnishes.
Noble/Other Metals
In the noble as well as other metals category are those metals known to withstand corrosion and oxidation. These metal additionally are understood to be extremely resilient.
The industries that take advantage of the noble and other metals are varied and consist of medical, aerospace, petroleum, defense, as well as electronics. From laser innovation to medical implants, these metals have a wide range of uses.
TITANIUM
- solid
- resists corrosion
- low-density
- non-allergenic
- non-toxic
- disinfects easily
- much heavier than aluminum
- different grades available
MP35N
- an alloy made from cobalt, nickel, as well as chromium
- resists corrosion
- solid
- high solidity level
- durable
NIOBIUM
- hypoallergenic
- excellent resistance to corrosion
- withstands high temperatures well
- ductile
- durable
- stable
- fairly lightweight
- utilized in mixed alloys to assist improve strength
Permit a Metal Stamping Expert Help You in Selecting the Right Product for your Metal Marking Jobs
Each metal has unique properties that make it uniquely suited for specific applications. Selecting the ideal material for precision metal stamping requires recognizing the various top qualities of each metal along with any type of disadvantages of using the chosen material. The extremely property that makes a metal preferable for one application may not work for metal stamping as well as vice versa.
When you are choosing materials for your job, speaking to an metal stamping expert that is skilled in the properties of each metal can assist you stay clear of unnecessary costs and lost time. An experienced metal stamping team can assist you through each step of the process to ensure the high-quality results you expect.